Why Hardstands Require More Than Just a Strong Surface

When planning or upgrading a hardstand, many assume that strength alone is the key factor. While a durable asphalt or bitumen surface is essential, it’s not the only element required for long-term performance and safety. At Richmond Road Tech, we work with a wide range of hardstand projects across Richmond, VIC, and understand the deeper structural needs that support reliability and function.

Let’s break down why hardstands require more than just a strong top layer — and what should be considered to ensure they serve their intended purpose for years to come.

What Is a Hardstand?

A hardstand is a flat, load-bearing surface often used for:

  • Heavy vehicle parking and manoeuvring
  • Container storage
  • Equipment staging
  • Commercial vehicle bays
  • Industrial access zones

These areas must consistently handle high loads, frequent traffic, and at times, exposure to harsh chemicals or fuel spills. That’s why the surface must work hand-in-hand with what lies beneath.

The Importance of Proper Sub-Base Construction

The sub-base is the true foundation of any hardstand. Even the strongest bitumen or asphalt layer will crack or fail if the sub-base is poorly constructed.

Key sub-base considerations:

  • Compaction: Properly compacted base layers prevent subsidence and uneven wear.
  • Depth: The thicker the base, the more weight it can handle without deformation.
  • Drainage integration: Water must be directed away from the base to prevent weakening over time.
  • Grading: Ensures runoff flows as intended and eliminates pooling that could erode the surface.

Richmond Road Tech ensures all hardstand projects in Richmond are built with industry-standard base layers that meet the specific demands of each site.

Load-Bearing Design and Surface Selection

A strong surface must also match the type of traffic and load expectations. For example:

  • Bitumen may be suitable for moderate-weight, low-speed vehicle use.
  • Asphalt provides more resilience to heavier weights and faster movements.

But the surface selection alone won’t deliver results without:

  • Matching layer thickness to expected axle loads
  • Including a seal coat or spray & seal finish for weatherproofing
  • Factoring in impact loading zones, such as frequent turning or braking points

Drainage and Water Management Is Crucial

Standing water is the enemy of any hardstand. If drainage is not well-integrated, moisture can penetrate the surface or base, leading to:

  • Soft spots
  • Edge failures
  • Frost heave in colder months
  • Long-term structural weakening

In Richmond, where rainfall can be intermittent but heavy, it’s vital to incorporate:

  • Graded surfaces
  • Spoon drains or trench drains
  • Kerb design that directs water flow
  • Surface sealing where required

Edge Reinforcement and Traffic Flow

Hardstands often fail at the edges — especially in loading areas. That’s why proper kerbing, edging, or concrete transitions are needed.

Edge features should be:

  • Mechanically reinforced or tied into the sub-base
  • Designed to handle shearing forces from turning trucks
  • Planned to reduce spillage and erosion from vehicles rolling over

Traffic management planning is also critical. Turning radii, load zones, and entry/exit points should be reinforced to avoid accelerated wear.

Long-Term Maintenance Planning

Even a well-built hardstand requires maintenance to remain effective. Without regular attention, minor issues can quickly lead to major costs.

Maintenance should include:

  • Surface resealing every few years
  • Prompt crack repairs
  • Drainage checks and cleaning
  • Edge inspections

Richmond Road Tech offers long-term support to ensure surfaces in Richmond perform year after year.

Conclusion

A strong surface is only part of what makes a hardstand truly effective. Structural integrity, sub-base design, drainage, load matching, and maintenance all play critical roles in ensuring durability and performance.

If you’re planning a new hardstand or upgrading an existing one in Richmond, VIC, Richmond Road Tech provides expert advice, precise construction, and tailored solutions built to last. Let us help you create a hardstand that delivers strength — and much more.

This is a photo of a hot spray & seal bitumen driveway which is in the process of being installed by Richmond Road Tech

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